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Controller

The Controller Will Not Run a Program

A controller that lights up but never waters is a different fault from a controller that is dead. Both get called “the timer is broken,” and in a lot of cases neither one is — the box is doing exactly what something else told it to.

Check These First

Four Things That Are Not a Broken Controller

  1. The garage outlet

    Most Houston controllers plug into a garage or utility-room receptacle on a GFCI circuit shared with the washer, a freezer or an outdoor outlet. Something else on that circuit trips it, nobody notices for a fortnight, and the lawn browns out. Look at the controller’s own display before assuming anything — blank means power.

  2. The rain sensor

    A sensor wired in series with the common tells the controller to skip. An expanding-disc sensor that has swollen and never dried out, or one that has physically failed open, produces a permanent skip. Most units have a bypass switch on the controller face; flipping it to bypass for one manual test settles the question immediately.

  3. Seasonal adjust set to zero

    Water budget, seasonal adjust, percentage adjust — the same dial under different names. Somebody sets it to 0% during a wet November and never sets it back. Every station then runs for zero minutes, which the controller reports as a completed cycle.

Wall-mounted irrigation controller in a garage with its door open, wiring terminals and a rain-sensor bypass switch visible
When It Is the Controller

Transformers, Outputs and Lightning

Two failures genuinely belong to the box. The first is the transformer or internal fuse — the unit is dark, or it powers up and then drops out the moment a valve is energised. The second is a failed station output, which shows up as one specific station that produces no voltage while the others measure a healthy twenty-four volts or so at the terminal strip.

Surge is the reason a lot of them fail here. The Gulf Coast runs one of the higher lightning-flash densities in the country, and an irrigation controller is unusually exposed: it is connected to household power on one side and to a hundred feet or more of buried copper on the other, which makes a decent antenna. A surge does not have to strike the house. It gets in through the field wiring and takes out the output stage, sometimes on one station and sometimes on all of them.

Repair or replace

A transformer or a plug-in fuse is worth replacing on almost any controller. A blown station output on a fifteen-year-old unit usually is not — the part is not sold separately, and the practical answer is a new controller with the field wires moved across, which is an hour of labour and no trenching.

What a replacement is actually buying

Beyond the schedule, two things worth having in this climate: a controller that senses zone current and reports an open or shorted station, and one that will hold its programme through a power cut without a battery to forget about. Weather-based adjustment is a genuine water saver in a metro that swings from drought to fifty inches of rain, but only if somebody sets the soil type to clay rather than leaving it on the default.

Common Questions

About Timers and Schedules

Is a smart controller worth it on a Houston lawn?

It can be, for one specific reason that has nothing to do with the app. Houston clay accepts water at a fraction of an inch per hour, so a single long run time mostly runs off into the street. Controllers that support cycle-and-soak — splitting a fifteen-minute zone into three five-minute passes with a soak between — put noticeably more of that water into the root zone. That feature matters more here than the weather forecasting does.

My controller lost all its programs after a storm. Is it broken?

Not necessarily. Older units keep the schedule in volatile memory backed by a 9-volt or coin cell, and once that cell dies the programme is lost at the next outage while the controller itself works perfectly. Newer units store the programme in non-volatile memory and only lose the clock. Reprogramme it, note whether it holds through the next outage, and judge from that.

Can a controller be replaced without redoing the wiring?

In most cases yes. The field wires terminate on a numbered strip, and a replacement of equal or greater station count takes them across as they are. The work turns into more than that when the existing wire count is short and zones have been doubled up, when the common is corroded at the controller end, or when the old unit was hard-wired rather than plugged in.

Does a rain sensor have to be there at all?

Texas irrigation rules require new systems to be installed with a rain or moisture shut-off device, so on any system of recent vintage the answer is that it is meant to be there and working. On an older system it may never have had one. Either way, leaving a failed sensor permanently bypassed to make the system run is treating the symptom.

Related

Next Steps

One zone dead

Everything else runs. That is a valve, a solenoid or a splice, not the timer.

Rain sensors

Where it should be mounted, and what a failed disc does to a schedule.

Bill spike

A controller running a zone twice a night is a common and invisible cause.

Season startup

Schedule, pressure, arcs and coverage checked together rather than in isolation.

Timer Running, Lawn Dry

Describe what the display shows and whether any zone will start manually. Getting connected with a licensed irrigator in your part of Houston takes one call.

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